TOwCmtFIEL(1)

Stainless Steel 304: Comprehensive Analysis of Performance, Applications, and Selection Guide

Step into a modern kitchen, open a refrigerator, walk into an office building elevator, or observe medical equipment—in these seemingly different scenarios, one material silently underpins our lives: Stainless Steel 304. As the most common and widely used grade of austenitic stainless steel, SS304 has become an "invisible champion" in industrial manufacturing and daily life, thanks to its excellent corrosion resistance, good formability, and outstanding hygienic properties. Since stainless steel was invented in the early 20th century, 304 stainless steel has evolved into the world's most popular stainless steel variety, accounting for approximately 50% of the stainless steel market share. From aerospace to food processing, from architectural decoration to medical devices, this alloy occupies an irreplaceable position in modern materials science due to its unique combination of properties. This article will provide a comprehensive analysis of the chemical composition, mechanical properties, application fields, processing techniques, and selection guidelines for 304 stainless steel, offering a thorough reference for engineers, designers, purchasers, and general consumers.

🌟Content in this article

What is Stainless Steel 304?

304 stainless steel is one of the most commonly used austenitic stainless steels and belongs to the 18-8 stainless steel series. Its main chemical components are approximately 18% chromium (Cr) and 8% nickel (Ni), giving it excellent corrosion resistance and processing performance. Due to its superior properties, 304 stainless steel is widely used in construction, kitchenware, medical instruments, and food processing equipment.

The core characteristics of stainless steel 304: Why can it become the “universal material”?

Excellent corrosion resistance

The corrosion resistance of stainless steel 304 is one of its core competitiveness. Due to the chromium element forming a dense chromium oxide passivation film on the surface of the steel, this film can isolate air, moisture and various corrosive media, preventing the internal steel from oxidation and erosion. In natural environments, 304 stainless steel can maintain a smooth surface for a long time and is not easy to rust; in weak corrosive environments, such as fresh water, neutral salt solutions, and organic acids at room temperature, its corrosion resistance also performs excellently.

It should be noted that stainless steel 304 is not absolutely rust-proof, and its corrosion resistance is closely related to the service environment. In strong corrosive environments, such as high-concentration chloride ion solutions and strong acid-base environments, the passivation film may be damaged, leading to steel rust. Therefore, when used in special environments, it is necessary to select higher-grade stainless steel (such as 316L) or take anti-corrosion measures according to the working conditions.

Excellent mechanical properties and toughness

Stainless steel 304 has good strength, hardness and toughness. Its tensile strength can reach 515-655MPa, yield strength ≥205MPa, and elongation ≥40%. This balanced mechanical performance enables it to withstand a certain degree of impact load and pressure, making it suitable for manufacturing structural parts, mechanical parts and other components that need to bear external forces.

At the same time, 304 stainless steel has excellent toughness. Even in low-temperature environments (such as -270℃), it can maintain good toughness without brittle fracture, so it can be used in the manufacture of low-temperature equipment.

Excellent machinability

Stainless steel 304 is easy to perform various processing treatments, including stamping, bending, shearing, welding, turning, milling, etc. It has excellent welding performance and can adopt various welding methods such as arc welding, argon arc welding, and gas shielded welding. After welding, the joint has high strength and stable performance, without the need for complex post-welding treatment.

In addition, 304 stainless steel can also undergo surface treatments such as polishing, pickling and passivation, sandblasting, etc., to meet the appearance and usage requirements of different scenarios.

Good heat resistance and high-temperature stability

The heat resistance temperature of stainless steel 304 can reach 870℃. In high-temperature environments, it can still maintain good mechanical performance and stability without obvious deformation or performance degradation. Therefore, it is often used in the manufacture of equipment and parts under high-temperature working conditions, such as boilers, heat exchangers, oven liners, exhaust pipes, etc.

When the continuous service temperature does not exceed 870℃ and the intermittent service temperature does not exceed 925℃, 304 stainless steel can work stably, making it an ideal choice for heat-resistant stainless steel in the medium and low-temperature fields.

Non-toxic and environmentally friendly, meeting food-grade standards

Stainless steel 304 does not contain harmful substances such as lead and mercury, and has a smooth surface that is not easy to breed bacteria. After passing food-grade certification, it can be used in the manufacture of food processing, storage and transportation equipment, such as stainless steel tableware, kitchen utensils, food machinery, drinking water pipes, etc.

Its non-toxic and environmentally friendly characteristics have also made it widely used in medical, health and other fields, such as medical devices, hospital cleanroom equipment, etc.

Chemical Composition and Properties of Stainless Steel 304

Chemical Composition

ElementContent Range Description
Cr18-20%Enhances corrosion resistance
Ni8-10.5%Improves toughness and corrosion resistance
C≤0.08%Controls hardness and weldability
Mn≤2%Improves strength and oxidation resistance
Si≤1%Improves heat resistance
P≤0.045%Reduces brittleness
S≤0.03%Improves machinability

Physical Properties

PropertyValueUnitDescription
Density7.93g/cm³Material mass density
Melting Point1400–1450°CMelting range
Thermal Conductivity16.2W/m·KThermal conductivity
Electrical Resistivity0.73μΩ·mElectrical resistivity at 20°C

Mechanical Properties

PropertyValueUnitDescription
Tensile Strength520–750MPaAbility to resist tensile forces
Yield Strength205MPaStress at yield point
Elongation40%Percentage elongation before fracture
Hardness70–90HRBResistance to indentation and wear

Classification and Specifications of Stainless Steel 304

By Manufacturing Method

Hot-Rolled Sheet:Thickness >2 mm, rough surface, suitable for industrial structures.

Cold-Rolled Sheet:Thickness <2 mm, smooth surface, suitable for decorative purposes.

By Surface Finish

Brushed Surface:Decorative finish

Mirror Finish:Bright reflective finish

Matte Finish:Non-slip, wear-resistant

Common Specifications

TypeSize RangeApplications
Sheet0.3 – 100 mm in thicknessConstruction, kitchenware, machinery plates
TubeOuter diameter: 6 – 630 mm Piping, structural support, decoration
ProfileAngle steel, round steel, special-shaped materialsMechanical structures, brackets, frames

 Processing and Manufacturing of 304 Stainless Steel

 Heat Treatment Processes

Correct heat treatment is key to ensuring the performance of 304 stainless steel:

Annealing: Heating the material to 1040-1120°C, holding, and then rapidly cooling (water quenching or air cooling). This process dissolves carbides, eliminates work hardening, restores corrosion resistance, and achieves a uniform austenitic structure.

Stress Relieving: For components that need to reduce residual stress after cold working without significantly reducing strength, low-temperature annealing can be performed at 400-500°C.

Precautions:

Avoid staying for a long time within the “sensitization range” of 450 – 850℃.

Remove scale after heat treatment (pickling, sandblasting, or mechanical polishing).

Keep the surface clean to avoid carburization.

Forming Processes

304 stainless steel has good formability, but requires more attention compared to carbon steel:

Cold Forming:

Due to significant work hardening, complex forming may require intermediate annealing.
Springback is about 1.5-2 times greater than carbon steel; mold design must account for compensation.
Compared to carbon steel, greater forming force and more wear-resistant mold materials are required.

Hot Forming:

Conducted within the temperature range of 1150-1260°C. Avoid significant deformation below 900°C, as it can lead to undesirable microstructure and properties.

Stamping and Deep Drawing:

The limiting drawing ratio of 304 stainless steel is approximately 2.0-2.2, which is better than most steels. Using high-lubricity media (e.g., lubricating oils with extreme pressure additives) can improve the forming limit.

Joining Technologies

Welding:

Suitable for all conventional welding methods (TIG, MIG, resistance welding, etc.)
It is recommended to use low-carbon grades (304L) or niobium-stabilized grades to avoid intergranular corrosion in the weld zone.
Matching or over-matching filler metals (e.g., 308L).
Control heat input to avoid overheating.
Post-weld heat treatment is usually not required.

Mechanical Joining:

Pay attention during threaded connections, riveting, and fastening:

Avoid galvanic corrosion caused by direct contact with other metals.
Use appropriate gaskets or coatings for isolation.
Control tightening torque to avoid over-tightening, which can lead to stress corrosion risk.

Surface Treatments

Surface treatments can not only enhance aesthetics but also improve functional performance:

Mechanical Polishing: Achieves mirror or various texture finishes but may introduce surface residual stresses.

Electropolishing: Removes the surface layer through an electrochemical process, resulting in a smooth, clean surface while improving corrosion resistance.

Passivation: Uses nitric or citric acid solutions to enhance the passive film, improving corrosion resistance, especially after removing surface iron contamination.

Coloring: Produces interference films through chemical or electrochemical methods to achieve various colors (but 304 stainless steel is not as easy to color as grades with higher chromium content).

Applications of stainless steel 304: A “all-rounder” covering multiple industries

The architectural decoration industry

In the field of architectural decoration, stainless steel 304 has become a popular material due to its beautiful appearance, durability and easy cleaning. Common applications include:

Exterior wall decoration: 304 stainless steel plates can be used for curtain walls and decorative panels of building exterior walls. After polishing or brushing treatment, they show a simple and elegant metal texture, and have strong weather resistance, not easy to fade or rust after long-term use;

Interior decoration: Used for stair handrails, railings, door and window frames, ceiling decorations, skirting lines, etc., which can not only improve the grade of the space but also facilitate daily cleaning and maintenance;

The industrial production sector

Machinery manufacturing: Used for manufacturing casings, components, transmission parts of mechanical equipment, such as machine tools, water pumps, valves, bearing seats, etc. Its good mechanical performance and corrosion resistance can ensure the long-term stable operation of the equipment;

Chemical equipment: Suitable for manufacturing chemical pipelines, storage tanks, reactors, heat exchangers, etc., which can withstand the corrosion of most organic and inorganic chemicals, ensuring the safe and efficient chemical production;

Food and healthcare industries

Food industry: Food-grade 304 stainless steel is widely used in the manufacture of food processing machinery (such as mixers, slicers, conveyor lines), food storage equipment (such as storage tanks, shelves), tableware (such as stainless steel pots, bowls, ladles, basins), drinking water pipes, etc., to ensure the safety and hygiene of food during processing and storage;

Medical industry: Used for manufacturing medical devices (such as surgical instruments, syringes, infusion sets), hospital beds, medical carts, cleanroom wall and floor materials, etc. Its non-toxic, corrosion-resistant and easy-to-sterilize characteristics meet the strict hygiene requirements of the medical industry.

The field of daily life

Household items: Stainless steel tableware, kitchen utensils, thermos cups, kettles, clothes drying racks, towel racks, bathroom storage racks, etc., are durable, easy to clean and not easy to rust, and are essential items for home life;

Home appliances: Some components of home appliances such as refrigerators, washing machines, air conditioners, microwave ovens, dishwashers, such as refrigerator inner tanks, washing machine inner barrels, air conditioner heat exchangers, etc., using 304 stainless steel material can improve the durability and hygiene of the products;

Conclusion: The Enduring Value of Stainless Steel 304

Since its introduction in the early 20th century, 304 stainless steel has proven its enduring value as a versatile engineering material. It balances performance, workability, aesthetics, and cost-effectiveness, becoming a foundational material for numerous industries. Although new materials continue to emerge, 304 stainless steel, with its mature processes, reliable data support, and extensive application experience, will maintain an important position in the foreseeable future.

For engineers and designers, fully understanding the performance boundaries and correct application conditions of 304 stainless steel is key to achieving optimal design. For consumers and users, recognizing the characteristics and maintenance requirements of this material can ensure its long-term performance and value.

In today’s pursuit of sustainable development and a circular economy, the full life cycle advantages of 304 stainless steel are even more prominent. It is not only a pillar material of modern industry but also an important bridge connecting the present and the future. With technological progress and application innovation, this classic alloy will undoubtedly continue to evolve, creating a safer, healthier, and more sustainable living environment for humanity.

Start your project today. Get free DFM from professional engineer at ProtoTi.

Share the Post:

Related Posts

Join our newsletter to stay updated

Scroll to Top